Guide to Fibre Cabling

The Guide to Fibre Cabling describes the basic operation of fibre, the advantages and disadvantages of fibre, how and where fibre is used, the types of cabling and connections that are commonly deployed, the tools you will need to test the installation and how to interpret the results.

To install and test fibre networks successfully you will certainly need a set of specialist tools. Understanding how fibre technology works allows you to interpret what the tools are telling you and be able to isolate and fix problems quickly, saving time and money and achieving a better quality of installation.

Many tools are programmed to perform tests automatically and report a pass or fail for a cable. It's important that you know not only what is being tested but also what criteria are used to assess the pass or fail for each test.

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Fibre Cabling Pros and Cons

Unlike copper cabling which carries an electrical signal, fibre uses light pulses to transmit data from point to point. The losses, or attenuation, of the signal is much less than that of electrical signals and therefore the distance covered before amplification is required can be much greater.

Fibre makes use of a phenomenon known as Total Internal Reflection. The fibre acts as a waveguide where any light that hits the side of the cable reflects back in and so travels down the fibre, even round corners, and comes out at the end. This effect is commonly seen in novelty applications such fibre optic lighting, and in medical applications such as endoscopes.

A basic fibre optic system consists of a transmitter to generate a light signal, an optical cable to contain the light, and a receiving device. The fibre itself is a completely passive component in the system.

Two main technologies are used to produce the light. Light-emitting diodes (LED), and  Injection-Laser diodes (ILD). LED light sources are less precise in their frequency than ILD sources, but cost a lot less. The choice is dependent on the bandwidth required, the transmission distance and the type of fibre being used.

Data is encoded as a series of light pulses and injected into the fibre by the transmitter. The receiver picks up the pulses and converts them back to the original data stream.

In theory all the signal stays inside the fibre. Of course in the real world some signal does leak out of the cable and losses are caused by internal reflections and dispersion in the cable. However these losses are very low and so fibre can be used over extremely long distances. For very long haul applications repeaters can be used to regenerate the signal.

Advantages of Fibre

Fibre has many advantages over copper.

Disadvantages of Fibre

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Types of Fibre Cabling

Fibres were originally made from very high purity glass, any impurities or irregularities will scatter the light and increase signal loss, reducing the bandwidth and distance. Today newer and cheaper plastic technologies are beginning to appear but for high bandwidth and long distance application glass remains by far the most commonly used material.

There are three types of fibre optic cable: single mode, multimode and plastic optical fiber (POF). If a cable has a (relatively) wide diameter the light can travel along several different paths, known as modes. For example a beam can travel straight down the centre of the fibre, or can bounce repeatedly off the sides. The narrower the fibre and the more narrowly focused the beam of light the more limited will be the number of possible modes. In a perfect world you would want all the light to travel in a single mode down the centre of the fibre. In the real world fibre is constructed of either Step Index or Graded Index glass. They use different technologies to keep the signal in the fibre.

Step Index fibre consists of two types of glass with different refractive indexes. The glasses run coaxially along the length of the fibre. A beam of light hitting the boundary between the layers is refracted back into the core. Core diameter tends to be small, typically 10 microns. Step index fibres are expensive but losses are very low, typically 2dB per kilometre or less.

Graded glass fibre has a refractive index that varies progressively from the centre to the edge so stray beams are again directed back to the centre. Typically graded glass fibres are larger diameter, 62 or 50 microns.

Cable Buffer Types

Clearly with such thin fibres it would be impossible to pull or bend them if they were unprotected. The naked fibre is enclosed in a tougher casing, known as a buffer. The two main types are tight tube buffer and loose tube buffer. Tight tube buffer is usually a protective plastic moulded over each fibre, making them easier to handle and to terminate. Used mostly in indoor applications

In loose tube buffer a bundle of coated fibres is run inside a larger diameter tube, usually filled with waterproof gel to protect from water and to cushion shocks to the cable. Used mostly in harsh outdoor applications.

Being so small it is common for a number of fibres to be bundled into a larger diameter cable and for the cable to include strength members, usually of materials such as Kevlar. These allow you to pull the cable without stressing the individual fibres.

For outdoor cables the whole cable may be armoured with a protective metal sheath.

All cables are finished with a durable plastic jacket, available in a number of colours.

Cable Designations

When specifying cables you will need to understand the various ratings and suitability for your applications. Typically two numbers are used to specify the ratio of core size to cladding size. The first figure is the core diameter and the second is the cladding diameter, both are quoted in microns. So a cable marked 50/125 has a core of 50 microns and a cladding diameter of 125 microns. Sometimes a third digit is specified, this indicates the outside diameter of the whole cable. Common sizes, and typical applications are as follows:

In addition cables are available with a single fibre, a duplex fibre, i.e. a pair of fibres inside a common jacket, and cables containing large bundles of fibres, sometimes hundreds. In WAN/LAN applications duplex or cables with an even number of fibres are most common, since the network needs a cable for sending and one for receiving data.

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Frequencies and Applications

Although it is possible to find just about any cable type used on any network there are some common combinations.

Multimode Applications

Wavelength

Cable size

10M Ethernet 850nm 62.5/125 or 50/125micron
100M Fast Ethernet 1300nm 62.5/125 or 50/125micron
Gigabit Ethernet 850nm/1300nm 62.5/125 or 50/125micron
ATM 155Mbps 1300nm 62.5/125 or 50/125micron
FDDI 1300nm 62.5/125 or 50/125micron
Single Mode Applications Wavelength Cable size
10M Ethernet 1310nm* 8/125micron
100M Fast Ethernet 1310nm* 8/125micron
Gigabit Ethernet 1310*/1550nm 8/125micron
ATM 155Mbps 1310nm* 8/125micron
FDDI 1310nm* 8/125micron

*Note: in practice there is no real difference between 1300nm and 1310nm the different names were used to help differentiate between multimode and single mode systems.

Standards

Cabling needs to conform to ANSI/TIA/EIA-568 Standard for 62.5/125 multimode fibre

ANSI/TIA/EIA-568-B.3 Standard for 50/125 multimode fibre.

The tests you have to do will depend on the Standard you require for your network.

Testing details are covered later in this document.

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Fiber Connectors

A wide range of connector types is available.

The ST (Straight Tip) is the most popular connector because it is cheap and easy to install. Single mode versions differ from multimode in that they are made to finer tolerances and are more accurately aligned.

The SC connector was specified by the old EIA/TIA 568A specification, but its higher cost and difficulty of installation (until recently) limited its popularity. However, newer SCs cost less and are easier to install, so their use has been growing.

The duplex FDDI, ESCON and SC connectors are used for patch cords to equipment and can be mated to ST or SC connectors at wall outlets. Single mode networks use FC or SC connectors.

EIA/TIA 568 B allows any fibre optic connector that has is compatible with the FOCIS (Fiber Optic Connector Intermateability Standard). This allows the use of several new "Small Form Factor" (SFF) connectors, including AT&T LC, the MT-RJ, the Panduit "Opti-Jack," 3M's Volition, and the E2000/LX-5.

ST Connector

ST Connector

ST is the most common multimode fibre connector type, but can also be used for single mode. It consists of a bayonet mount and a cylindrical ferrule made from ceramic, metal or plastic. Typical insertion loss is around 0.25dB, but it is wise to allow for a loss of 0.5dB per connector. ST connectors are rated for 500 mating cycles.

FC/PC single mode connectors

FC/PC Single Mode Connector

FC/PC single mode connectors, screw on fitting and a keyway that must be aligned before tightening. Often replaced by SCs and LCs. Typical insertion loss is around 0.25dB, but it is wise to allow for a loss of 0.5dB per connector.

SC Connector

SC Connector

SC, a snap-in connector that is widely used in single mode systems, but can also be used for multimode. It's a snap-in connector that latches with a simple push-pull motion. Also available in a duplex configuration with two connectors side by side. Typical insertion loss is around 0.25dB, but it is wise to allow for a loss of 0.5dB per connector.

Small Form Factor (SFF) connectors

Where space is at a premium smaller connectors may be used.

LC single mode connector

LC Single Mode Connector

LC single mode connector using a 1.25 mm ferrule, half the size of the ST, but can also be used for multimode. Typical insertion loss is around 0.25dB, but it is wise to allow for a loss of 0.5dB per connector. LC connectors are rated for 500 mating cycles.

MT-RJ is a duplex multimode connector

MT-RJ Duplex Multimode Connector

MT-RJ is a duplex multimode connector with both fibres in a single ferrule. Available in male and female versions. Typical insertion loss is around 0.25dB for multimode fibre and 0.35dB for single mode fibre, but it is wise to allow for a loss of 0.5dB per connector. MT-RJ connectors are rated for 1000 mating cycles.

Opti-Jack

Opti-Jack

Opti-Jack consists of two ST-type ferrules side by side in a package the size of a RJ-45. Male and female versions are available.

E2000/LX-5

E2000/LX-5 similar to LC but with a shutter to protect the fibre.

Connector Summary

  Simplex Duplex
ST  
SC
FC/PC  
LC
MT-RJ  
Opti-Jack  
Fddi
ESCON  
E2000/LX-5

ST/SC/FC/FDDI/ESCON connectors have a ferrule size of 2.5 mm. They can be matched using mating adapters.

For testing purposes you may find it useful to have a set of hybrid reference cables with connectors to suit your light sources, or a set of adapters for all these connectors.

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Fibre Performance Testing

A number of factors add up to the total losses in a fibre. Connectors poorly installed and stretched or excessively bent cables have the largest effects and will account for most of the losses.

Since the connections have to be both physical and optical there are a number of lesser factors that can affect the performance of the finished installation.

Attenuation

Attenuation is a measure of the signal loss.

Attenuation in the fibre itself is usually extremely low. However every time you have to make a connection or splice significant losses will be introduced into the cable, reducing the effective length that you can run.

Attenuation is measured in decibels or decibels per kilometer (dB or dB/km). 3dB represents a 50% signal loss.

Acceptance Angle

In multimode fibre light can be introduced at a variety of angles and still be transmitted. The greater this angle the less perfectly aligned the connection has to be. The price you pay is in an increased level of Modal Dispersion, see the section below.

Numerical Aperture (NA)

Numerical Aperture is a decimal value between 0 and 1 that represents the ability of the fibre to accept light over a range of acceptance angles.

Lower values indicate that a fibre accepts light over a narrow range of angles. Single mode fibres have low NA values, so the light has to be very focused and enter at a very shallow angle, while multimode fibres have higher NA values and can accept less focused light from a wider range of angles.

This property explains why narrow band laser sources are commonly required on single mode fibres, whereas LED sources are acceptable for multimode fibres.

Modal and Chromatic Dispersion

In multimode fibre the multiple paths allow the signals to travel different distances and so degrade the signal in a way analogous to delay skew in twisted pair copper. This effect is known as Model Dispersion and gets worse the greater the difference in entrance angle of the light beams.

A similar effect, known as Chromatic Dispersion occurs when different frequencies travel at different speeds through a fibre again spreading and degrading the signal.

On short runs, such as those used on LANs these effects are likely to be small.

Tools

It's pretty clear from the above that you will need specialist tools to check the installation and performance of your cabling.

As a minimum you will need a light source and a power meter, reference cables and adapters. The light source will inject a known quantity of light at a specified frequency into the fibre and the power meter will measure the quantity and quality of the light received.

It is normal to test cables in both directions. Many installers find it useful to work in pairs and to supply each worker with a test kit so that both ends can be tested quickly without having to go back and forth swapping meter and source.

In addition it may be useful to have a Visual Fault Locator (VFL). If there are any breaks in the cable visible red light will spill out.

If you install long cable runs an Optical Time Domain Reflectometer (OTDR) may be useful. This device sends light pulses down the fibre and measures reflection throughput the entire length of the fibre. By measuring the time differences a plot is produced showing attenuation, length and losses at splices and connectors.

Bear in mind though that these are very expensive and a major investment, and not normally required for testing LANs. Investing in an OTDR is only really justified if you are involved in long cable runs, in a LAN environment you are just as likely to see reflections from connectors that will confuse the readings. Money spent on a good power meter and a dual light source is likely to be a wiser investment.

You will also need splicing and terminating tools, cleaning materials, polishers, and a microscope to check connections.

Remember that reference cables, plugs and connectors have a finite life and need to be replaced after a number of uses. Follow the manufacturer's recommendations or the readings may not be accurate.

Tests

Most of the testing you are likely to have to do will involve Local Area Networks (LANs). Obviously you do not need to perform any electrical tests, but you do need to test optical power and signal loss.

It is wise to test the cable on the reel for continuity. If the cable has been damaged you may as well find out now before you install it. A VFL is very quick way to perform this test, all you need is to check that light can travel the full length of the cable.

Power measurement

For a practical system you need enough power to make things work, but not so much that it overloads the receiver and causes problems.

You need a Power Meter and Source (of the correct frequency) and these need to be matched to known reference cables.

Optical power is measured in decibels (dB).

Multimode networks normally need to be tested at 850nm and 1300nm, a dual source is a wise investment as it allows you to run the two tests automatically saving time.

Single mode installations are usually tested at 1300nm. If you know the fibre will be used with Wavelength Division Multiplexing (WDM) you should also test at 1550nm.

Loss tests

The principle of measuring losses is simple, it's the difference between what you inject into the cable at the transmitter and what arrives at the receiver. Remember that every splice and connector (and usually to a much lesser extent the cable itself) all contribute to the losses.

For this test you need to inject a measured amount of light from a calibrated source into the cable and measure how much reaches the other end.

It is usual for the connector on the light Source to be fixed, but the power meter can accept different connectors. Note that reference cables do not last forever and need to be replaced after a number of uses.

Always keep the ends of reference cables protected to prevent dirt and scratches. Any damage to the ends of the cables will cause errors in the results.

Power loss is measured in dBm or microwatts.

Your tests should mimic as closely as possible the technology that will be used on the customer's LAN. So for example if LAN applications will be using LED sources then your tests should also use an LED source, if the LAN uses laser sources then you should use the same in your tests.

Typical values for losses are between 0.5 and 0.75 dB per connector, 0.2 to 0.3 dB per splice.

Cable losses for Multimode are 3 to 3.75dB/Km at 850nm, and 1 to 1.5dB/Km at 1300nm.

Single mode cable losses are 0.4dB/Km at 1310nm and 0.3dB/Km at 1550nm. Check these values against the specification supplied by the manufacturer.

In order to measure the losses you need establish a baseline reference. Do this by attaching a launch cable between the source and the power meter. This measurement is your baseline. Using the same launch cable connect it to the cable you wish to measure and connect the power meter to the other end. Take a second reading. By comparing it to the first reading you can ascertain the loss. You should measure at 850nm and 1300nm for multimode systems.

The maximum loss permitted for the network and application is called the Optical Loss Budget (OLB). Your total losses should be less than the permitted maximum. To work out the total losses for a cable you need to add all the losses in connectors splices etc. Use the formula:

OLB = (number of connectors x connector loss) + (number of splices x splice loss) + (cable length x cable coefficient in dB/Km)

With some power meters you can save time by setting a zero loss reference with the launch cable attached, then all you have to do is connect to the cable to be tested and measure the loss in dB directly.

You can also perform a test with a receive cable attached at the other end of the cable run. This called a double ended loss test.

The tests you have to do will depend on the Standard you require for your network.

Results

Many manufacturers of test equipment imply that all you have to do is press the button and accept the results as shown. However you need to be somewhat more careful in the real world. Are you testing against the correct standard for the cable and network? Even if the standard is fine are the parameters set at the correct level? If you happen to select a set of parameters that are not appropriate you may get a pass, or indeed a failure, where it is not warranted.

Interpretation of the results requires you to know what has actually been tested, only then can you decide to accept the results or perform a retest.

You should always record the results, either on paper or in the meter itself. These should become a standard part of your installation process and kept as a record of the job both for yourself and for your customer. Remember the quicker you can present a finished report the sooner you can present your bill so the additional cost of a meter with built-in memory may be quickly recouped.

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What equipment do I need?

You will certainly need a few pieces of specialist testing equipment, measuring the losses in a fibre needs to be done carefully and accurately.

Setting an Optical Reference

As a minimum you will need a Power meter, a device to measure the amount of light received and indicate a pass or fail for the fibre. One or more Light Sources to launch a measured amount of light, at a specified frequency, into the cable. Multimode and single mode systems have two commonly used frequencies each, you can either have a separate source for each, or a dual or quad source which can generate all the common frequencies. More advanced systems will switch frequency automatically speeding up the testing considerably.

The two main types of light source are LED and Laser. LED sources are commonly used on Multimode systems and over relatively short distances, Laser sources are more accurate and operate over longer distances and are more expensive than LED sources.

Cleaning the fibre ends is vitally important, any dust or grit in the connection will seriously affect the amount of light getting into the fibre. Various types of mechanical wipes and cleaning systems are available.

Optional items which can be very useful are Visual Fault Locators (VFLs) which shine a visible red light down the fibre, spilling out through any breaks or bad splices and showing any damage to the fibre cladding, different type of mandrels to wrap the fibres around, and inspection microscopes to check the ends of the fibres for dirt and mechanical damage.

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What do I need to test?

The aim of testing is to ensure that enough, but not too much, of the light energy injected at one end of the cable reaches the other end. Too much energy is as bad as too little and can swamp the receiving device, whereas too little will fail to generate enough signal for the network to operate.

You need to test the optical power generated at the source and the losses in the connectors or splices and in the fibre itself and make sure that the result is within the operation parameters for your network.

Launch cables need to be tested so that you can eliminate them for the test results.

Optical power measurements

Optical power is measured in decibels per milliwatt (dBm). Actual power levels depend on the type of source you are using, and on whether you are using multimode or single mode fibre. Laser sources have a very tightly controlled frequency spread, and tend to be more powerful than LED sources.

A typical LED source will be in the range -10 to -25 dBm into 62.5/125 fibre and Laser sources from 0 to -13 dBm into single mode fibre.

At the receiver the power will obviously be less than at the source. Again the actual power level depends on the type of source and the type of fibre. For LED sources the levels will be in  the range -20 to -35 dBm into 62.5/125 fiber and for Laser sources -20 to -45 dBm into single mode fibre. On very short runs you may find that laser sources are too powerful, in which case you may need to add an attentautor to reduce the power.

Optical Loss Budget

The maximum loss permitted for the network and application is called the Optical Loss Budget (OLB). Total losses need to be less than the permitted maximum. To work out the losses for a cable you need to add all the possible places where losses can occur, connectors, splices and the cable itself. Use the formula:

OLB =(number of connectors x connector loss) + (number of splices x splice loss) + (cable length x cable coefficient in dB/Km)

With some power meters you can save time by setting a zero loss reference with the launch cable attached, then all you have to do is connect to the cable to be tested and measure the loss in dB directly.

In order to calculate your Optical Loss Budget you need an estimate of the losses for each component of the cable run.

As a general rule of thumb assume a loss for each connector 0.5 dB per mated pair and 0.2 dB for each splice.

Losses in the fibre will generally be much lower than losses elsewhere. For multimode assume a loss of 3 dB/km at 850nm, and 1 dB/km at 1300nm. For single mode allow 0.4 dB/km at 1300nm, 0.3 dB/km at 1550nm.

It's very unlikely that multimode cable lengths will exceed the sensitivity limits of your source and power meter combination. Most will handle cables at least 10Km long at 850nm and 30Km at 1300nm. Single mode is of the order of hundreds of Kilometres.

Launch cable tests

The most important thing about launch cables is that they do not last forever, you will need to replace them after a number of uses. Most connectors have a life of around 500-1000 connect/disconnect cycles, so you will need to replace the launch cables well in advance of this. If the connectors are worn or dirty or not making a prefect connection then your readings will be inaccurate.

You use a launch cable to set the proper test conditions for testing another fibre. The launch cable should match the fibre size and connector type of the fibre you want to test. Typical cable types are as follows:

  • 8/125 Single Mode fibre for very high speed applications and for long cable runs
  • 50/125 Multimode fibre for structured wiring applications, modern replacement for the older 62.5/125 standard

A good launch cable will have low loss, typically less than 0.5 dB when tested in a single-ended test. It is critically important that the connectors are clean. See  the section 'Cleaning' below.

A typical test consists of the following steps, though there may be some minor variations between different manufacturer's equipment.

  1. Connect a launch cable between the power meter and the light source. Switch on, wait until the source is warmed up, consult the manufacturer's specification for this.
  2. Take a power reading, which should be very close to the power level of the source. If it is then the cable is good. Use this cable for the connection between the Power meter and the link to be tested.
  3. Repeat the above procedure for a second launch cable. When you are satisfied that this cable is good leave it connected to the source for the duration of the rest of the test. If you disturb this connection the tests will be invalidated. In some kits you can zero the meter to set a reference level.
  4. Connect the light source to one end of the fibre to be tested and the power meter to the other.For a multimode fibre you should wrap the cable around a mandrel (see the section below).
  5. Take the readings. Record the absolute power in dBm, and the losses in dB. If the losses are within your Optical Loss Budget then the fibre has passed. Repeat for any other fibres and for all the wavelengths required.

 

TIA-568-B mandrel guidelines

TIA/EIA-568-B (ISO/IEC TR 14763-3) specifies that insertion loss measurements on Multimode systems should be made using an overfilled light source, such as an LED source. It also specifies the use of mandrels.

In multimode fibres modes near the centre of the fibre are the 'low order' stable modes, those at the edge of the fibre are the 'high order' unstable modes. In most practical systems the unstable modes are removed by bends in the cable, by connectors and by normal transmission losses.

Mandrels are intended to replicate this in your test fibres. Not everyone uses mandrels, but for consistent results and to adhere strictly to the standards you should use them. Once installed the mandrel should not be removed until testing is complete.

The ISO/IEC TR 14763-3 specifies a 20mm mandrel for 62.5µm fiber and a 15mm mandrel for 50µm fiber. Anything of the correct diameter would do, but specially designed mandrels with grooves to hold the cable can be bought in sets, making it a bit more convenient.

Mandrel

The cable is wrapped around the mandrel at least 5 times but not more than 7 times. This is sufficient to remove the unwanted light energy in the 'high order' modes. Wrapping it round more times does not materially affect the readings, but is just more work.

Cleaning

The importance of cleaning BEFORE you connect and test cannot be overemphasized. Even the tiniest piece of dirt in the connectors can seriously affect the signal loss and make your readings inconsistent and unreliable.

The central core of the fibre is clearly the most important part to keep clean, but even the surrounding buffer has an effect too. If you connect a clean fibre to dirty bulkhead, or vice versa, you risk embedding dirt permanently in the connection, once ground in it cannot be removed. Bad enough if it's a patch cable that you need to throw away, but much more costly if a bulkhead connector that is damaged. A few moments spent inspecting and cleaning can save a great deal of time and effort later on.

Single-Moce and MultiMode Fibre cross section

Microscopic analysis is the only sure way to check that the connectors are clean. Microscopes and adapters can be a fairly major investment, but without them you cannot know that the connections are really clean.

It is particularly important to check the connection to the light source, if this is dirty then all your readings will be adversely affected.

You will need to check every connector and bulkhead every time you make a new connection. It is wise to invest in a good quality kit with adapters for various connectors, it will save you money in the long run.

The investment in a microscope and a set of adapters is money well spent.

Microscope

Never blow into a connector to 'clean' it, or wipe the connector on your clothes, you will only make things worse.

The simplest way to avoid dirt is to always replace dust caps on launch cables and connectors.

Invest also in a cleaning kit, one that includes lint-free wipes and alcohol cleaning fluid. You may well need special wipes and swabs for particular ferrules and connectors, bulkheads in particular can be very awkward to clean.

OTDRs

You've probably heard of Optical Time Domain Reflectometers (OTDRs). OTDRs are sophisticated testers that can check for faults on long runs and pinpoint bad splices and connectors and many other cable faults. An OTDR is not all that easy to use, nor is it simple to interpret the results. On short cables and in a LAN environment their use is limited and the cost is so high that you would be best advised to hire one only if the job requires it.

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Summary

Fibre is smaller, faster, higher capacity and more secure than copper. Fibre is electrically safe and can run extremely long distances with minimal signal loss and degradation.

Two fibres per connection are required. Fibre systems need careful installation and peripherals are more expensive.

You will need specialist tools to splice and connect fibres and to check your work for mechanical and optical alignment.

You will need to test the installation for mechanical damage, optical power and signal loss.

You will need to measure not just connectivity, but also the quality of the connections and you should test against the standard specified for the finished network.

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References & Links

Cabling: The Complete Guide to Network Wiring, Third Edition. Barnett, Groth, McBee, Sybex 2004.

http://www.arcelect.com/fibercable.htm

http://retail.ihs.com/abstracts/tia/tia-526-7.jsp

Thanks to Servicepower Ltd for the use of their fibre connector images.

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